Kakšen je postopek izdelave lesnih vijakov?

Pred mnogimi leti so ljudje potrebovali nekaj za spajanje kosov lesa. Zato so iskali robustno rešitev zanj. Torej, ustvarili so Vijak za les. Ste se kdaj vprašali, kako Wood Screw is made? In this post, we are going to dive into how a wood screw by Wuxi Sunny is made step-by-step.

Uvod

A wood screw has its beginning as a long, thin steel wire. This is no ordinary piece of metal, but a specially selected one for its durability. The first operation in the production of a screw is known as cold heading. It is the process of molding a specific metal piece into screw-like shape. It is kind of like when you shape clay. The screw then moves to a machine called a "lathe". It spins the screw and cuts big grooves in it.

Threads are that which is Here we have the grooves that are cut into a screw. These threads are most related for the reason that they assist to cling onto the screw within the wooden. Frets hold the wood together, no threads and you'd be kind of screwed. The screw is heated and threaded in one or two more important steps. This requires that your screw be heated to a high temperature followed by really fast cooling. This process makes the screw even more durable and thus can keep heavy things in place without either bending or breaking.

Ker je vijak oblikovan in močan, gre skozi poseben postopek, ki je zdaj znan kot "prevleka". Na voljo je veliko premazov za vijaki, vendar je prvotna zamisel o premazu narediti bolj odporne proti koroziji in jih lažje zabiti v les. Ti so lahko sestavljeni iz posebnega materiala, kot je cink ali krom za dodatno zaščito, medtem ko so drugi samo pobarvani, da je vijak videti lep.

With the coating applied, it’s time to box up your screw. It is an exciting step, as it means the screws are nearly ready to be shipped out into shops for people to buy. The screws are sized and loaded into bags or boxes then shipped off. And there you have it; the birth of a wood screw.

Kako pa bi bila videti tovarna, ki proizvaja lesne vijake? Tovarniški vijak je rezultat več strojev, ki delujejo usklajeno kot dobro naoljena ekipa. Vsak posamezen stroj ima svojo vlogo v razvojnem procesu.

Hladni naslovni stroj

To je prvi. Stroj, ki vzame dolge kose kovine in jih naredi v obliki vijaka. Kovinski kosi so vpeti in počasi amorfni, ko gredo v stroj. Nato so bili vijaki premaknjeni na tekoči trak (premikalni pločnik) in se usmerijo proti stružnici. Stružnica je mesto, kjer se režejo navoji, kar zagotavlja vijake s to edinstveno funkcijo držanja.

O Vijaki s pravokotno glavo iz nerjavečega jekla kasneje se na navojnem stroju izvede stopnja toplotne obdelave, ki ta del vijaka dodatno utrdi. Ta postopek segreje vijake na izjemno visoko temperaturo, preden jih prepiha s hladnim zrakom, zaradi česar je vijak še bolj čvrst in robusten. Obdelani vijaki so nato prevlečeni za varno uporabo.

Za konec zapakirajo vijake in prinesejo kupcem. Velikost: razvrščeno po velikosti, tako da lahko ljudje zlahka najdejo ustrezne vijake za svoj projekt. Vijake nato zapakiramo v vreče ali škatle, da omogočimo prevoz do maloprodajnih trgovin.

Proizvodnja lesenih vijakov

It can't be easier than making wood screws, but it is there are many key steps. All these steps were thought out to maximize the integrity of the screw and give it more durability. Let us go through each step to understand it in detail.

Izdelava lesenega vijaka se začne s postopkom hladnega tiskanja. Eden je postopek ekstrudiranja, kjer se dolge kovinske palice v bistvu zvijejo v obliko, ki jo prepoznate kot vijak. Deli so vstavljeni v napravo, ki jih drži in obreže na natančne dimenzije delov.

Zdaj gre vijak na stružnico. Stroj nato zavrti vijak zelo hitro, ko reže utore ali navoje v običajno steblo po celotni dolžini. To je tisto, kar pomaga, da se vijak zakoplje v les in ostane na mestu.

Ko je ta proces končan, zadnji korak: toplotna obdelava. Stroj, imenovan vijak se segreje v podobni pečici in nato hitro ohladi. Ta postopek bo okrepil naš vijak, tako da bo lahko nosil velike obremenitve brez upogibanja/zloma.

Sprays, in the meantime are added to ensure that screws do not rust and penetrate wood more easily. Zinc is common on many vijaki, kot tudi krom in lakirani zaključki. Ne samo, da ti premazi ščitijo vijak, ampak mu tudi pomagajo, da je bolj estetski.

Na tej točki se vijaki sestavijo v končne sklope in pošljejo našim strankam. Razvrščeni po velikosti in pakirani v enake vreče ali škatle, da se med transportom zmanjša njihova prostornina.

zaključek

So with all that said, it seems like wood screws are simple products but the way there made is very intricate. Each process from cold heading to heat treatment must be performed correctly in order for the screw to grip wood securely and last well into the future. Now, consider the laborious process that went into creating a wood screw next time you use one.